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Electrical abnormalities: Arc and Surge Comparison Analysis

1. Introduction

Electrical equipment is exposed to various physical phenomena in high-voltage and high-energy environments, and the representative electrical abnormalities are arc and surge. Quantitative comparison and analysis of the causes, characteristics, damage types, and interrelationships of the two phenomena.

2. Analysis of the cause of occurrence

Arc

  • Occurs when the insulating medium (air, etc.) between two electrodes is ionized by high voltage, forming a plasma passage .

  • Sudden changes in current: switching, short circuits, inductor operation, etc.

  • When the insulation exceeds its withstand voltage limit and insulation breakdown occurs

Surge

  • Inflow due to natural phenomena: lightning, induced voltage

  • Internal factors: switching operations of circuit breakers, relays, motors, transformers, etc.

  • Others: sudden voltage changes such as electrostatic discharge, power line short circuit, etc.

3. Arc vs Surge Comparison

item

Arc

Surge

definition

A plasma path through which current flows due to insulation breakdown between electrodes

Transient voltage or current that occurs momentarily

Main causes

Insulation breakdown, short circuit, inductor back electromotive force

Lightning, switching, short circuit, static electricity, induced voltage

Conditions of occurrence

High voltage, short gap, insulation breakdown

Rapid voltage changes due to external and internal factors

Physical characteristics

Accompanied by light, heat, and sound, continuity possible

Rapid rise within μs~ms, one-time characteristics

Damage pattern

Fire, electric shock, equipment damage

Insulation breakdown, device malfunction, communication failure

4. Interconnection between Arc and Surge

Arc → Surge

  • When the current flowing in the circuit is suddenly cut off due to the opening or closing of a switch or circuit breaker , a counter electromotive force is generated by the inductance (coil, etc.)

  • At this moment, an arc occurs and the current is suddenly cut off , forming a high surge voltage (current cutting phenomenon).

Surge → Arc

  • When the transient voltage generated by lightning or switching exceeds the insulation strength of the insulator, insulation breakdown occurs, inducing an arc discharge.

  • These arcs can cause additional secondary damage (equipment damage, fire).

5. Conclusion

  • Arcs and surges have different mechanisms, but they can cause each other in electrical installations.

  • Both phenomena are characterized by high energy and short response times, which can lead to equipment failures and safety accidents.

Protection measures

  • Design of arc suppression devices such as arc killers and vacuum circuit breakers

  • Selecting the appropriate rating and location of SPD (surge protection device)

  • Design application that considers insulation performance enhancement and inductance within the circuit

Arcs and surges that can occur in electrical equipment are both transient states in which rapid electrical phenomena occur in a short period of time. However, these two phenomena

Significant differences in the principle of occurrence, duration , and rate of increase of current and voltage .

Time characteristics of surge

concept

  • Transient voltage or current that occurs momentarily in an electrical circuit or facility

  • The occurrence time is typically in the order of several ns (nanoseconds) to μs (microseconds).

Surge waveform velocity example

Surge type

Rise time

note

Lightning Surge (Impulse)

Approximately 1.2μs (voltage) , 8μs (current)

Based on IEC 1.2/50μs, 8/20μs

Switching surge

About 0.5μs or tens to hundreds of ns

Ring Wave, Internal Circuit Generation

Electric spikes etc.

units of ns

High-speed electronic circuits, electrostatic discharge, etc.

Surges usually cause rapid voltage and current changes in a short period of time, which can cause momentary damage or malfunction to equipment.

3. Time characteristics of Arc

concept

  • When the insulating medium (air, etc.) between two conductors (electrodes) is ionized , a plasma path is formed → current flows.

  • A phenomenon that occurs quickly but has the potential to last

Arc velocity example

step

Time range

explanation

Moment of insulation breakdown

μs~ms units

Arc start point

Arc Duration

Several ms to several seconds or more

Depends on circuit conditions and power availability

Arcs are accompanied by light, heat, and sound, and can cause fire and electric shock hazards because continuous current flow can be maintained for long periods of time.

4. Summary of comparison of time characteristics

item

Surge

Arc

Rise time

several ns ~ several μs

Insulation breakdown moment: μs~ms level

Duration

μs to tens of ms (single shot)

ms ~ seconds (sustainable)

Electrical characteristics

sudden changes , excessive voltage/current

Continuity possible , current flow through plasma passage

Damage pattern

Insulation breakdown, device malfunction, communication failure

Fire, electric shock, equipment damage

5. Conclusion

  • Surge is a momentary transient phenomenon (μs~ns) that causes malfunction of precision equipment or insulation breakdown.

  • Arcing is a continuous current flow (several milliseconds to seconds) that occurs over a long period of time due to insulation breakdown, posing a great risk to equipment and human life.

  • Both phenomena require fast-reacting protective devices (SPDs, arc killers, etc.) and thorough circuit design.

reference

  • Arc and surge protection design must be based on IEC standards and domestic electrical installation technical standards , and it is important to have an appropriate diagnostic and monitoring system in place.

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